• 22 Posts
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Joined 1 year ago
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Cake day: July 8th, 2023

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  • The benefit of core XY is that you don’t have a heavy motor riding on the X-axis allowing you to push higher speeds without increasing the rigidity of the y-axis. The downside is the long belt which will stretch a tiny bit meaning a lower accuracy.

    With core XZ you don’t gain anything as the z-axis is generally not high dynamic meaning the weight doesn’t matter at all but still need to eat the downside of a long belt. In my opinion, it is just a stupid gimmick people fell for because is looks novel or cool.

    Also core XZ is a bed slinger. With small objects, this is not an issue. The higher they are and the less rigid the print is the bigger the issue of the 3D print itself deflecting gets. With the usual 20cm height and the usual helmet and the like this aspect doesn’t matter at all.


  • Do you have a big budget to buy parts? You can do work in CAD? Copy the Pantheon HS3 design approch. Always question design decisions. In the broader picture of 3D-printer is the HS3 still engineering porn: https://www.youtube.com/watch?v=ooE0Xc6jPBY

    I can make reliable and accurate.

    I’m thinking a core XY

    Mark my words: CoreXY hype is slowing down. In the next years, we will see people avoiding it due to the accuracy challenge of long belts. Not sure what will be the next trend but maybe we are going back to shorter, separate belts with the motor riding on the gantry once more. I don’t see ballscrews happening soon as all of the china, low cost, easy to source options are unsuitable at the moment (wrong pitch/mm per revolution).

    With Prusa publicly talking about E3D Revo issues (and implementing a special slicer mode for them) we might see there too a new design.


  • If you want an new SBC: Intel N100 for as low as $60 with 4GB DDR5 RAM.

    The raspberry pi isn’t a hobby/consumer product anymore. 2020 has shown that the Pi Foundation sees itself as an industry-first product. Also don’t forget that they went public a few months ago so who knows what will come out of this step.

    Let’s face it: Intel driver support is great maybe even better than it is on a Raspberry Pi and proprietary is both hardware.


  • Do the math.

    Buying new might be cheaper than upgrading the ender 3:

    hotend+extruder: orbiter v3 110€

    stepper (not sure why you would want): 2x (5-phase 0.72° stepper and 5 phase stepper driver): 200€ [2 phase 0.9° would be significantly lower cost but even less of an upgrade]

    cooling fan: larger 6023 blower: 13€

    enclosure: Not great for a bed pusher. Core XY is compact. Regardless approx. 100€

    Between those, you would already look at approx. 425€ in parts and still have the basic Ender 3 frame and electronic that if you haven’t done might want to upgrade to.



  • But- the market has left them behind. XL is a great idea but awfully expensive and maybe not perfectly implemented.

    E3D toolchanger launch price in 2019 was 2700 GBP. Adjusted for inflation it is in today’s money 3300 GBP (approx. 3900€). A Prusa XL is 3700€. For toolchangers the Prusa price isn’t out of the ordinary.

    The issue is the performance/reliability isn’t there to back this price point. Having to worry about printed parts bending on a 3.7k€ machine is laughable. Having issues with a heatbed is laughable. Support having trouble resolving these issues/identifying what exactly is broken isn’t a great overall picture.




  • I like to have a bit less squish for nylon for example, more for textured sheets), offsets stored in a config file but you could easily swap that for an actual database if you wanted to.

    Duet has Filament macros. Which can be uploaded/changed over the network. Not great but could be done with some glue logic.

    Similarly, the config files can be exposed to the network and a server could “sync” them. All of this works but is a crapy solution that requires countless glue logic to make it work.


  • Multihead printing is still in the early days. The software isn’t there: For example, RRF (Duet) would throw error messages for missing CAN boards when you would try pogo pins and only electrically connect the active tool head. The most advanced we have at the moment are toolchangers with 4-5 fixed tool-heads.

    RRF/Duet in standalone is very stable and what you want. The flipside is that even through it is flexible with macros there are limits. This is more and more an issue that limits what can be done. Due to stability, I so far reject the idea of switching to Klipper (even duet in SBC mode isn’t stable enough for my taste).

    Also keeping track of heads is ugly at the moment. In a perfect world each toolhead would have an EEPROM and the machine would recognise it. Maybe even look up on a server/database what offset and parameter this tool needs so it could be swapped between tool-bays/docks and machines. For example with CNC milling it is state of the art that tool holder have RFID chips for tool identification and data is synced across the production floor (e.g. the shrink/tool setup station provides the tool data to a server and the CNC-mill controller gets the data automatically from this server).

    As long as the basic connections are an open design.

    If you like to install the same thing I can send you the Gerber, BOM and 3D-files for E3D toolchanger. In a nutshell this does nothing more than beeing “inserted” into the wire. If you want to call it special: platform agnostic. The small black header on the side is the auxiliary connector and is there for toolheads that require 5, 12 or 36V. For good measure three fuses (24V, 36V supply and heater).

    Lets face it long term to gain the full ability of 3D printing. It will need to move to a multi material design.

    end effector 1: FDM end effector 2: FDM end effector 3: silicon (paste/liquid) end effector 4: subtractive milling *

    • Head 4 will be soon upgraded to a rack system that allows to store upto 4 different heads so you can use 4 different subtractive tools (e.g. endmill, ball end mill, dove tail, thread cutter). An alternative to 4 subtractive heads could be 3 subtractive and 1 pick and place (those small vacuum pump are light enough to be mounted on a E3D toolchanger toolhead).

    Sad part is that this type of setup will be for the next two decades exclusive to the DIY community or a company with deep pockets and good lawyers due to a removed Stratasys patent on making an electrical connection between toolhead and the gantry/mount.

    The part that makes angry is this isn’t even a Stratasys invention at all. Since the beginning of industrial robots, there have been electrical, pneumatic and liquid interfaces between the motion system and tool head. A toolchanging 3D-printer is a motion system with a tool head (e.g. filament extrusion) but this is locked behind a patent for this application.



  • Number one priority is safety.

    SLA Resin contains chemicals that are safe if handled appropriately and a serious health risk when no precautions are taken.

    First of all apply the common rules for chemicals like separate workspace, no food and drink around it, minimizing exposure as best as possible, and not working with them if the available material/workspace is unsafe.

    Resin in particular has two noteworthy exposure paths: 1.) Vapors -> well-ventilated space. Ideally a fume hood. This will be the largest challenge and might be the biggest investment. One option is to work outside and only go near it as little as possible. Not great but good enough to achieve a low exposure. 2.) Skin contact -> safety googles, long clothes, closed footwear and gloves. Keep in mind that a glove is only spillage protection and up to 1.5 gloves in a 100 box can be damaged! Use tools to handle the uncured resin parts.

    Due to the hassle of working safely with it, I have quit SLA 3D-printing and use online services for it (eg. JLC3DP).

    How to print?

    Experience. That simple. Try, fail, and repeat.

    Watch a video on how to setup the printer. Print the exposure test pattern. Go from there.

    For a booklet take a look at the Prusa SL1 guide and post/ask if you encounter a specific issue (writing everything down that is to SLA printing would take hours): https://www.prusa3d.com/downloads/manual/prusa3d_manual_sl1_en.pdf


  • I hope that one day the constant bullying of Stratasys backfires.

    Overall the patent system is in dire need of improvement:

    • protection for real invention that isn’t trivial: yes
    • troll patents and trivial: no

    Right now we are at a point where the trivial patents are so dominant that I believe the patent system does more harm than good. Stopping progress/innovation instead of encouraging it.

    So why improve if you can just sue your competition out of the US market?

    Stratasys: probably doesn’t feel BambuLab at all at the moment

    Ultimaker: there is some pressure. Dozens of companies are using BambuLab but they still have a customer group that isn’t yet addressed by BambuLab

    MakerBot: Hell yes. Why would anybody buy a MakerBot right now? Their entry-level printer is at the same price point as a BambuLab X1C and gets obliterated by BambuLab’s performance. I also see how education facilities (schools, universities) are choosing BambuLab offerings.



  • PVA would come out in big bubbles instead of thin lines.

    Dry the PVA before use and keep it dry.

    PVA easily crystalizes and if this happens the $30 filament spool is trash. Also, make sure to drop the temperature by more than 5°C for the parked toolhead. Otherwise (you guessed it) it will crystalize and cause a clogged nozzle.

    <Rough time estimate is 5-30 min at PLA temperature with no flow but this number depends on the exact PVA filament variant.




  • At this point, it is not a technical issue but also a trust issue:

    They started with people overclocking their CPUs and that is the cause.

    They moved on to the mainboard vendors are the bad guy.

    Now they are at we screwed up but the microcode update will fix everything and yes we had oxidation issues we told nobody about and no we won’t recall those units we know are faulty (oxidation issue).

    only the high end i7/i9 CPUs were seeing significant failures being reported

    I think Intel now says it is everything with 65W+ TDP.




  • On Windows: I hate it too.

    Takes up more space without any benefit. this version looks “modern” but from a usability standpoint, it is worse.

    Hope Prusa goes in and makes the toolbar (Menu, Platter, Print Settings, filament, Printers, physical printer) small/less height and gives the buttons something to make them look like a button. Right now it is just text on a grey background. Big steps in the wrong direction in my opinion as it stands but easy to fix.

    The addition of the physical printer page/tab is nice. Now I can view the Duet web interface directly in prusaslicer. While the printer are 99% upload and forget from time to time I need to view the control panel to check or adjust a thing or two.